yilongrefractory

Precautions for installing refractory castables and solutions for damage to refractory castables

Refractory castables, also known as unshaped refractories, are granular and powdered materials made from refractory substances, combined with a specific amount of binder and water. They possess high fluidity, making them suitable for application via casting; they are unshaped refractories that harden without the need for heating. They are typically formed on-site through casting, vibration, […]

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An in-depth analysis of the anti-oxidation properties of magnesium-carbon bricks

Magnesium-carbon bricks for oxidation prevention Magnesia-carbon bricks are composite materials consisting of magnesia and carbon. Graphite plays a key role in inhibiting slag penetration and providing erosion resistance, while resin-bonded carbon provides the structural strength of the bricks. However, the greatest weakness of both resin-bonded carbon and graphite is their susceptibility to oxidation. Therefore, since

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A comparison of two repair methods for converter tappings and the application of a new repair material

The application of top-bottom oxygen blowing technology and slag quenching and furnace protection technology has expanded the range of products produced in the converter and significantly improved quality and production efficiency. Tapping, as the final step in the converter steelmaking process, has become a key factor influencing the quality, output, and product variety of steelmaking.

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Several requirements that require special attention during converter lining

Large and medium-sized converters in steelmaking projects are characterized by energy saving and high efficiency. Therefore, they are widely used in newly built, improved, and expanded steel plants both domestically and internationally, such as the 320t converter at a steel plant in Dangjin, South Korea, the 280t converter at a steel plant in Handan, and

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Why must acidic refractory materials be used as the charging material for electric furnaces used for melting cast iron parts?

Currently, electric furnaces used for smelting cast iron (mainly referring to industrial frequency or medium frequency induction furnaces) generally use acidic or neutral materials for furnace lining (i.e., furnace lining refractory materials), while strictly avoiding the use of alkaline materials. The fundamental reason for this is the “chemical compatibility between the furnace lining refractory material

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CO2 emission reduction in steel mills: Advantages and challenges of different electric arc furnaces

The global steel industry is intensifying its efforts to move away from fossil fuels in order to reduce its specific CO2 footprint. Utilizing electricity to melt and blend metallic ferroalloys such as scrap steel, pig iron, direct reduced iron (DRI), and hot-pressed iron (HBI) helps reduce the CO2 footprint, but it also presents new challenges.

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Current status and existing problems of modern electric arc furnace steelmaking technology

The most feasible decarbonization path for the steel industry is currently considered to be green electricity-green hydrogen DRI-electric arc furnace (EAF). Many European steel companies are conducting pilot or industrial trials. However, the high cost of hydrogen and green electricity production, coupled with the lack of carbon tax implications, has hindered the rapid implementation of

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Five practical solutions for repairing damage to induction furnace linings

The lining of a coreless induction furnace can suffer varying degrees of damage due to prolonged melting or improper operation. This damage can often be salvaged through early repairs, saving both cost and time. Based on experience, we have summarized the following causes of lining damage in coreless induction furnaces and their corresponding repair methods:

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The advantages of incorporating waste refractory materials into refractory production

Due to the wide variety of refractory materials and the diverse raw materials used in their production, spent refractories come in many different types. When determining how to process spent refractories, different treatment methods should be considered based on factors such as the degree of erosion, the location of use, and the type of refractory

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